Duravo’s Front Pocket Expandable Carry-On Plus is transforming luggage design. Weighing only 6.9 pounds, it ranks among the lightest carry-ons available. Despite its minimal weight, however, it remains durable, functional, and tailored to suit the needs of modern travelers.

The carry-on is made from Flexshell™, a woven composite material developed in Germany. This material is not only five times stronger than regular plastics but does not add extra weight. Originally used in military and sports gear, Flexshell™ is now applied to luggage, offering travelers strength and durability. “Travelers should not have to choose between strength and portability,” said Matt Muhr, Duravo’s co-founder.

This lightweight luggage also includes practical features for travelers, like expandable storage, built-in USB ports, and a laptop-friendly front pocket. Whether traveling for work or leisure, the carry-on is designed to make trips easier.

The Science Behind Flexshell™

What makes this suitcase stand out is its Flexshell™ material. This unique material can withstand extreme conditions without cracking or bending permanently. It combines tough thermoplastic fibers with environmentally friendly polymers, resulting in a durable and sustainable material.

This development reflects the current reality that many travelers want products that perform well and are better for the environment. Studies predict that the global luggage market, worth $38.8 billion, could grow to $61.49 billion by 2030. Sustainable products are expected to play a big role in this growth.

Dan Cooper, another co-founder of Duravo, explained, “We wanted a product that could endure real-world travel conditions while being environmentally responsible. Flexshell™ achieves that balance.”

Features That Fit Modern Travel

Duravo’s carry-on offers features that match the needs of today’s travelers. Its expandable compartment increases storage space from 47 liters to 55 liters, giving people extra room for longer trips. The wheels are smooth-rolling and designed for easy movement, and the handle has three adjustable settings.

The front pocket is a highlight of the design. Protected by a TSA-approved lock, it can hold items like a laptop, travel documents, or small electronics. This allows travelers to grab essentials quickly without opening the main compartment. There’s also a hidden slot for AirTag® or Tile® tracking devices, making tracking the suitcase easier.

These features appeal to frequent travelers who value convenience. A recent survey found that 73 percent of business travelers seek suitcases with good organizational features.

A Competitive Market

The luggage industry includes well-known brands like Tumi, Away, and Monos, so creating a competitor that stands out is challenging. In order to do this, Duravo focuses on unique materials and affordable pricing.

Recent trends show that travelers prefer lighter luggage. According to a study, 63 percent of travelers prioritize lightweight designs because they are easier to carry and reduce problems with airline weight limits. At 6 pounds, Duravo’s carry-on effectively meets these needs.

Currently, Duravo’s focus is on the U.S. and Canadian markets. However, as more people seek premium luggage, the brand has room to grow.

A Perfect Mix of Style and Function

Duravo understands that travelers care about how their luggage looks. This carry-on is available in five stylish colors, such as copper, brown, and ice, which make it visually appealing while remaining practical.

Unlike some brands focusing only on appearance, Duravo blends style with useful features. This balance has helped the brand earn positive reviews from customers and experts.

Duravo spent two years developing and testing this product. To ensure the suitcase would survive real travel conditions, the team of developers performed drop tests, wheel tests, and even handle stress tests.

Duravo’s Vision for Smarter Travel Solutions

With global travel on the rise, the need for lightweight and durable luggage is ever growing. Duravo’s innovative, traveler-friendly product design fits this demand well.

Using advanced materials like Flexshell™ and adding features that matter to travelers, Duravo’s Front Pocket Expandable Carry-On Plus is more than just a suitcase, it is a practical tool for anyone who wants to travel smarter. As Matt Muhr and Dan Cooper work to expand their brand, this carry-on shows what’s possible when thoughtful design meets real-world needs.

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